Conveyor Idlers
Mega Roller Idler Range
Our internationally acknowledged patents that form the basis of our innovative solutions to you.
UHMWPE Roller
Megaroller’s UHMWPE Idlers (Ultra High Molecular Weight Polyethylene), is suited to challenging engineered appliations where it’s unique properties of excellent impact strength, sliding and abrasion resistance are required.
Fire Retardant Roller
Fire retardant (HDPE) Rollers tested and approved by Fire Lab. Megaroller manufactures a flame-retardant and self-extinguishing HDPE idler of which the HDPE tube, bearing housing and sealing arrangement are fire-retardant and self-extinguishing. Megaroller researched, developed, and manufacture a full line of inorganic flame retardant, antistatic and smoke suppressant idler solutions for the mining and minerals industry.
HDPE Roller
Our HDPE rollers are recognized as the market’s most esteemed roller. The Megaroller design results in unprecedented performance and a market-leading lifespan.
Impact Roller
Megaroller’s Impact and Rubber Disc Return Rollers are designed to absorb the impact of large loads of ore falling onto conveyor belts. This range of rollers incorporates Megaroller’s proven Sealing Arrangement, and patented high-density polyethylene (HDPE) Bearing and Seal Housing, to deliver strength and durability in hard-working conveyor systems.
Steel Roller
Megaroller’s new, patented Steel Rollers are designed to ensure accurate bearing alignment and to deliver easier rolling, enhanced efficiency, and less noise pollution. Rolling easily, with less friction, the Megaroller Steel Roller is long lasting, environmentally friendly, and offers amazing new benefits not available in steel rollers.
FBI
Megaroller has developed a flinger for our idlers that will visually and easily show you when an idler needs replacement before it becomes a risk to your conveyor belt.
Mega Roller Idler Range
Our internationally acknowledged patents that form the basis of our innovative solutions to you.
High Impact Bearing & Seal Housing (PATENT 2001/6883)
Megaroller’s patented Bearing and Sealing Housing is precision injection-molded from high-impact HDPE to ensure precision and eliminate the risk of misalignment and distortion. Due to its innovative design, the bearing and sealing housing is able to absorb the impact imposed by uneven loads and belt speed. The patent includes the heat fusion process used to permanently attach the bearing housing to the roller shell to form a totally sealed and aligned roller drum which is precision machined to a concentricity (TIR) specification of 0,20mm maximum.
Advanced Sealing System (PATENT 99/5238)
Megaroller’s patented Sealing Arrangement, consisting of a back seal, a shock-resisting bearing cover, an outer seal, and four low-friction contact lip seals is proven as the most-effective sealing arrangement available on the market. This unique sealing arrangement is non-corrosive, has a very low friction coefficient, and is highly resistant to chemicals, dust, water, and wear
Durable Roller Shell (PATENT 2001/6394)
Our patented Roller Shell’s wall thickness ranges between 13mm to 19mm (Depending on roller diameter) as a reinforced HDPE drum, with a castellated internal transverse cross-section. Megaroller’s HDPE Rollers prove time and time again to outperform conventional steel rollers, have a longer shelf life, and are up to 60% percent lighter than conventional steel rollers.